Sono360M: Precision with a Twist. The New Standard for Cylindrical Cells.

Every cell geometry follows its own laws. While our longitudinal welding systems set the global benchmark for cell manufacturing, cylindrical and prismatic battery cells as well as highly sensitive sensors require a different physics.

The answer is the Sono360M. It combines proven Schunk process reliability with torsional (rotational) welding technology. This means: We don't just deliver a process; we deliver exactly the technology your application physically demands.

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Torsional Power – Applied with Precision The challenge in contacting battery cells is their sensitive internal structure.

Longitudinal vibrations can stress the outer and inner structure of the batteries. The Sono360M utilizes high-frequency radial oscillations instead.

The decisive advantage: The energy is applied rotationally into the welding zone. This dramatically relieves stress on the component and the joint.

Zero Damage: No harmful transmission of vibrations to the cell body or into the cell interior.
Protection: Safe for fragile ceramic substrates and sensors.
Strength: Maximum bond strength.

Maximum Performance in a Compact Space

The Sono360M is engineered for high-performance production lines where every millimeter and second counts.

Round Cell Perfected: Optimized for Tab-to-Tab and Tab-to-Busbar applications.
Compact Design: The extremely slim design enables tight welding spot spacing and application-specific integration into your automation.
Material Diversity: Securely connect Copper, Aluminum, Nickel, Gold, Silver, and other colored metals – without any additives.
Smart Monitoring: Full control over your process. The software provides precise log files and quality assurance "Shot by Shot".

Where Torsion Makes the Difference The Sono360M is the specialist for special requirements and everything that is particularly sensitive:

Battery Packs: Contacting of battery cells and sensors.
Automotive: 360° welding of high-current connectors and busbars.
Electronics: Joining components on sensitive (ceramic) carriers.

One Brand. All Technologies.

Whether your cell is prismatic or round – at Schunk Sonosystems you get the physically best solution from a single source. Let’s review your application.