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High-Temperature Components for Methane Pyrolysis

Methane Pyrolysis: High-Temperature Components for CO₂-Free Hydrogen Production

Schunk supplies advanced graphite, CFC, and coating solutions designed to deliver maximum efficiency and sustainability in methane pyrolysis and methane cracking applications.

Clean. Safe. Schunk.

Methane Pyrolysis as a Key Technology

Methane pyrolysis – also referred to as methane cracking – is a highly promising method for producing hydrogen without generating CO₂ emissions. In this process, methane (CH₄) is split into hydrogen (H₂) and solid carbon (carbon black). When powered by renewable electricity, the process becomes entirely CO₂-free – a crucial step towards sustainable energy and clean hydrogen. These demanding processes require materials that maintain performance under extreme temperatures and corrosive atmospheres. This is exactly where Schunk’s high-temperature components come into play.

Schunk Components: Engineered for Extreme Conditions

Our components made of graphite, CFC (carbon fiber reinforced carbon) and specialized high-performance coatings contribute significantly to the efficiency and longevity of methane pyrolysis and pyrolysis plants. Our materials are optimally tailored to the extreme thermal and chemical requirements of these processes. Typical areas of application include methane pyrolysis reactors for splitting methane, plasma torches for particularly high temperature ranges for the production of hydrogen and industrial carbon black. Thanks to their robust properties, our components ensure the reliable and economical operation of your plant – even under extreme conditions.

Your Advantages with Schunk Components

Partnering with Schunk means benefiting from:

  • Maximum thermal resistance: Components designed for process temperatures exceeding 2000 °C – essential for methane pyrolysis.
  • Outstanding durability: Reduced maintenance and lower operating costs – ideal for continuous operation.
  • Customized solutions: Tailor-made components designed specifically for your pyrolysis system.
  • Global availability & support: Worldwide delivery with expert technical consulting.
  • Sustainable hydrogen production: Enabling cleaner energy and climate protection.
  • Proven technology & industry experience: Schunk is an established partner in methane pyrolysis, working with leading companies and offering deep technical expertise for your project.
Technical Details & Materials

Graphite, CFC & Coatings – Technical Solutions at a Glance

Our graphite components offer outstanding thermal conductivity and excellent temperature resistance – the ideal solution for even and efficient heat distribution. CFC components offer exceptionally high mechanical stability combined with low weight. They remain dimensionally stable and reliable even under extreme conditions. Our high-performance coatings effectively protect your components against chemical attack and oxidation, significantly extending the service life of your components.

Coating Solutions for Maximum Service Life and Process Stability

The extreme conditions of methane pyrolysis require not only robust base materials but also precisely engineered surface treatments. Schunk offers a comprehensive portfolio of coatings designed to protect components against chemical corrosion, particle release, oxidation, and wear. This ensures long-term system stability – even at the highest temperatures and in aggressive atmospheres.

 

Maximum efficiency for your processes – with the right combination of materials and coatings

 A Schunk Group employee operates a machine control system wearing gloves in the production hall.

Key Benefits at a Glance

• Extended service life of your components
• Reduced downtime and maintenance costs
• Enhanced efficiency through surface optimization
• Customized coatings tailored to your specific process needs

 The right combination of material and coating is critical to your plant’s performance – our experts are here to support you.
Materials & Coatings
Applications & Industries

Our high-temperature components are used across a wide range of applications

  • Methane pyrolysis
  • Carbon black production
  • Plasma and gas torch processes
  • Sustainable hydrogen generation

 

With Schunk solutions, you gain a competitive edge for a climate-friendly future.

FAQ – Frequently Asked Questions about Methane Pyrolysis

What is methane pyrolysis?

Why are special high-temperature components needed?

How does Schunk contribute to sustainable hydrogen production?

Any questions?

Let us advise you

Take the first step toward a CO₂-free future with Schunk. Our experts will provide tailored advice – from concept development to the delivery of your high-temperature components.

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